WELDING ALLOY SELECTOR

Hardcarb® automation

for complex jobs requiring high reliability and repeatability.

Hardcarb automation is dedicated to developing high accuracy and highly reliable PLC / CNC / Robotic based  automated welding equipment for hardfacing and cladding of components to increase wear-resistance. The key to success is the integration of simple ideas with sophisticated yet maintenance-free components which are sourced from highly reputed manufacturers world-wide.

Utilizing years of knowledge on the hardfacing procedures of different materials and the operating conditions/requirements of various workshops worldwide, Hardcarb automation is in a position to work closely with all customers for developing specialized hardfacing solutions. Our expertise in welding procedures, mechanical design, processes and advanced computational analyses ensures a reliable and maintenance-free solution on a completely Indian platform. Typical product offering:

  • In-situ hardfacing systems – for hardfacing of grinding elements in vertical mills

  • CNC / PLC Welding Systems – for wearplate manufacturing, pipe hardfacing etc.

  • Precision Robotic Servo Welding Positioners – for high accuracy movement control

  • Robotic Solutions

Automated Welding Equipment for Wear Protection
Automated welding equipment - Flexiclad

 Hardcarb® Flexiclad “in-situ” equipment

One of the highlights of Hardcarb automation is the ultra portable “in-situ” hardfacing machine which can be used to carry out complicated hardfacing operations with remarkable ease and accuracy. Minimal setup time, plug-and-play design and simple interface makes this a “must have” equipment in all bulk hardfacing shops. Salient features include:

  • Easy handling – Lightweight and ultra-portable, less than 30 minutes set-up time.

  • User-friendly interface – control all parameters using powerful touchscreen GUI interface

  • Artificial Intelligence – AI powered PLC based software for auto RPM control (integrated with VRM), auto indexing (limit switch, timer or spiral) and quick calibration with mill gearbox.

  • Operator safety – Short-circuit detection and protection

  • Multiple weld beads – linear, chevron, spiral etc.

  • High accuracy – motion accuracy within 0.1 mm

Discover the future of Hardfacing

Our hardfacing alloys are rigorously tested in gruelling conditions so that no matter what, you can always count on safe, dependable performance.

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