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Hardcarb 180

Hardcarb 180
Brand: Hardcarb
Category: High impact, high abrasion
  • EN 14700 alloy category Z Fe 14
  • Available forms welding electrodes, cored wires, composite wearplates
  • Major alloying elements C, Si, Mn, Cr, Ni, Mo, Fe
  • Major hard-phase(s) Chromium carbide
  • Hardness as per DIN 32525-4 50 - 55 HRC
  • Service temperature 350 C
  • Weld deposit density ~ 8.00 g/cc

Relative Alloy Rating

General guidelines based on recommendations by our experts. The ratings correspond in relation to Hardcarb range of alloys.

5.2
  • Abrasion 7 / 10
  • Erosion 5 / 10
  • Impact 7 / 10
  • Temperature 4 / 10
  • Corrosion 3 / 10

Chromium carbide surfacing alloy which can be used on components subject to high abrasive wear and heavy impact. It is tougher than conventional chromium carbide alloys.

Weld deposit characteristics:
The weld deposit contains a high proportion of hard primary chromium carbides in a tough austenitic matrix. It offers a good compromise in applications involving combined abrasion and impact. The material cannot be flame cut, offers good resistance to scaling and cannot be machined. It can be ground or finished with great difficulty using special carbide or diamond tools.

Recommended uses and applications
» bucket teeth and lips
» bulldozer end-bits and blades
» crusher jaws and cones
» augers and knives
» waste crushing and shredder tools
» conveyor screws
» crusher rolls and top coats of crusher hammers
» dredge pump impellers

Additional info

Anti-wear suitability

Metal-to-Metal friction Metal surfaces in relative motion forced into contact with or without lubricant. Degradation by the formation of micro-welds between the contacting surfaces. -
High pressure abrasion Wear by relative movement under pressure of mineral particles of suitable hardness, shape and texture to remove material from the metal surface, leaving superficial deformation. -
Cavitation Tearing out of grains from the metal surface by the formation and implosion of bubbles in a liquid in rapid motion. -
Mechanical fatigue Fatigue and formation of cracks in surface regions due to tribological stress cycles that result in the separation of material. -
Thermal fatigue Cyclic exposure to high temperatures leading to permanent deformation by alternate expansion and contraction. Alteration of the structure and properties of the material. -
Hot oxidation Creation of a poorly adhering oxide layer that reforms constantly. Degradation by loss of material thickness. -

Workability

Work hardening Work hardening is the process of making a metal harder and stronger through plastic deformation. When a metal is plastically deformed, dislocations move and additional dislocations are generated.
Edge retention Suitability for creating sharp edges and retaining them during operation.
Machining Machinability is the ease with which a metal can be cut (machined) permitting the removal of the material with a satisfactory finish at low cost. Not possible. Only grinding possible.

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