Hardcarb 1000
Highly alloyed Cr-Nb-W surfacing alloy which can be used on components subject to a combination of severe mineral abrasion and fine-particle erosion under low-to-medium impact conditions. The weld deposit contains a high proportion of chromium carbides along with abundant finely dispersed complex hard phases of niobium carbides and tungsten carbides in a ledeburitic matrix.
Weld deposit characteristics:
The weld deposit contains a high proportion of chromium carbides along with abundant finely dispersed Nb and W carbides in a ledeburitic matrix. The alloy is well suited for high performance single layer hardfacing.
The material cannot be flame cut, offers good resistance to scaling and cannot be machined. It can be ground or finished with great difficulty using special carbide or diamond tools.
Recommended uses and applications
» fan blades and casings
» classifier blades
» mixer blades and paddles
» augers and knives
» waste crushing and shredder tools
» conveyor screws
» vertical mill grinding rollers and tables
» dredge cutters
Additional info
Anti-wear suitability
| Metal-to-Metal friction Metal surfaces in relative motion forced into contact with or without lubricant. Degradation by the formation of micro-welds between the contacting surfaces. | - |
| High pressure abrasion Wear by relative movement under pressure of mineral particles of suitable hardness, shape and texture to remove material from the metal surface, leaving superficial deformation. | - |
| Cavitation Tearing out of grains from the metal surface by the formation and implosion of bubbles in a liquid in rapid motion. | - |
| Mechanical fatigue Fatigue and formation of cracks in surface regions due to tribological stress cycles that result in the separation of material. | - |
| Thermal fatigue Cyclic exposure to high temperatures leading to permanent deformation by alternate expansion and contraction. Alteration of the structure and properties of the material. | - |
| Hot oxidation Creation of a poorly adhering oxide layer that reforms constantly. Degradation by loss of material thickness. | - |
Workability
| Work hardening Work hardening is the process of making a metal harder and stronger through plastic deformation. When a metal is plastically deformed, dislocations move and additional dislocations are generated. | |
| Edge retention Suitability for creating sharp edges and retaining them during operation. | |
| Machining Machinability is the ease with which a metal can be cut (machined) permitting the removal of the material with a satisfactory finish at low cost. | Not possible. Only grinding possible. |
