CEMENT INDUSTRY APPLICATIONS

Engineered hardfacing solutions for the most challenging wear environments.

A key concern of any cement plant is the availability of the critical processing equipment, particularly crushing and grinding machines. The handling of very abrasive material, together with 24/7 operation makes the cement industry one of the most wear-prone enviroments for production machinery. For more than 2 decades, Hardcarb has been supplying engineered anti-wear hardfacing solutions to Cement Industry and their Original Equipment Manufacturers (OEM’s) for increased efficiency, productivity and lower costs.

The downtime during refurbishment is a major cost for any Cement plant, and there is continuous pressure to reduce this period. At Hardcarb, we have developed a comprehensive refurbishment procedure for Vertical Mills (VRM’s) which includes advanced automated welding equipment, high performance welding consumables and experienced team members.

From raw material production to grinding systems to packing, Hardcarb offers a suite of powerful anti-wear solutions in all areas of cement production. Following are a few examples where Hardcarb anti-wear solutions are regularly offered:

  • Mining & Crushing: shovels/buckets for excavators and loaders, crushing hammers and cones, apron feeders, body liners, discs, chutes, hoppers etc.

  • Vertical Mills – classifier blades, cage wheel assembly, grit cone, feed chute, mill body liners, dam ring, nozzle ring, roller protection guard, separator fans, table liners and rollers (spares as well as in-situ and workshop refurbishment) etc.

  • Roller Presses – cheek plates, roller refurbishment and profiling.

  • Kiln and Coolers – bucket elevators, immersion tubes, clinker chutes, cooler grate plates, ID fans.

  • Transport and Storage – pipes, elbows, bends, dust collectors, ESP ducts, fans, silos, hoppers.

Since Hardcarb is a 360o solution provider with a comprehensive portfolio of wear protection products, we are not limited to just one solution while providing engineered hardfacing solutions for the Cement Industry. This also enables us to carry out an unbiased examination, and to propose designs for your plant components and assemblies which offer the ideal techno-economically optimized solution.

Discover the future of Hardfacing

Our hardfacing alloys are rigorously tested in gruelling conditions so that no matter what, you can always count on safe, dependable performance.

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